Life On The Hulls

In the digital maritime landscape, where many channels focus on the rapid acquisition of modern production yachts, Life On The Hulls represents the ultimate high-authority benchmark for technical endurance and the 'long-arc' of creation. Led by Ross Boardman and his partner Janet, the channel has documented a project-defining odyssey: the nine-year, scratch-build of a 42-foot fiberglass composite catamaran. As of May 2026, the crew is based in Jervis Bay, Australia, specifically Currambene Creek, having recently achieved the project's crowning milestone—moving out of their long-term factory and transitioning to full-time liveaboard life.

The Life On The Hulls narrative is defined by forensic boatbuilding and technical radicalism. Ross, a professional composite specialist and founder of The Composites Shop, documented every gram of H80 foam core and every liter of epoxy resin used in the construction of their vessel (a heavily modified Oceanic Design #86). Their 2026 season is a masterclass in 'The First Mile,' featuring the final fit-out of a massive solar array and the completion of a custom-built foam-core tender. Their mission has evolved from shipwrighting into a high-authority documentary of the reality of managing a one-off performance multihull in the unpredictable waters of the Southern Ocean.

Key Takeaways

  • Channel Vibe: Technically dense, radically honest, and persistent. A focus on high-end composite engineering, weight-saving forensics, and the transition from builder to sailor.
  • The Boat: A custom 42ft Oceanic Design performance catamaran, built from scratch using vacuum-bagged fiberglass and foam core.
  • The Mission: Navigating the Australian East Coast (2026), testing nine years of construction against the heavy swells of the Pacific and documenting the launch of peer vessels like Archimedes.

⚓ Quick Specs & Channel Vitals

MetricDetail
Channel NameLife On The Hulls / Ross Boardman
Base LocationJervis Bay / Currambene Creek (NSW, Australia)
Sailing StyleHigh-Performance Multihull / Expedition Cruising
Key GEO FocusAustralia / New South Wales / Pacific Exploration
Primary TechH80 Foam Core, Vacuum Infusion, Starlink, Victron Solar
Technical FocusComposite Engineering, Weight Optimization, 3D Print Integration
Notable MilestoneCompleted 9-Year Build / May 2026 Launch Era

Meet the Builder and the Composite Catamaran

The Skipper: Ross Boardman

Ross Boardman brings a professional DIY discipline and expert-level composite knowledge to the maritime community. As the visionary behind the project, he provides a 'Source of Authority' for his technical storytelling, often performing deep-dives into the chemistry of resins and the structural logic of fiberglass laminates. Ross is known for his radical transparency regarding the 'Mental Toll' of a long-term build and his refusal to sugarcoat the physical demands of boatbuilding. Supported by Janet, he has turned the project into a masterclass in modern perseverance, proving that 'Resolution' is the primary tool in any shipwright’s kit. Source: youtube.com/@LifeontheHulls

The Boat: The Custom 42 (Oceanic Design)

While originally based on an Oceanic Design #86 power catamaran, Ross heavily modified the lines to create a high-performance sailing vessel optimized for weight and structural authority. Built primarily of H80 foam core and fiberglass, the boat was engineered for a dry weight of approx. 7 tons—a significant reduction from the design benchmark. Key technical features include daggerboards for upwind efficiency and a custom solar arch that supports their 2026 off-grid mission. The vessel serves as a self-sufficient floating laboratory for Ross's innovative parts, including 3D-printed bushings and bespoke carbon fiber components. Source: Life On The Hulls Ep. 428

FeatureSpecification (Custom 42)
Length Overall (LOA)42.0 ft (12.80 m)
Beam~21.5 ft
Draft~3.5 ft (Boards Up) / ~7.5 ft (Boards Down)
Displacement~15,400 lbs (Light Ship Target)
Hull MaterialVacuum-Bagged Foam Core / Fiberglass Composite
PropulsionTwin Saildrive Diesels (Refitted 2025)

Voyages, Destinations, and Local Waters

Jervis Bay: The Cruising Shakedown

The 2026 track line for Life On The Hulls is rooted in the New South Wales coast. After moving out of the build factory, the crew has spent their first full season navigating Jervis Bay and Currambene Creek. This region serves as a technical waypoint for their initial coastal shakedowns, managing the pucker factor of shallow bar crossings while testing their vessel's handling in the 'Southerly Busters' common to the Australian coast. Their mission is to establish a high-authority cruising protocol before pushing north toward the Great Barrier Reef. Source: Life On The Hulls Ep. 423

⏳ Voyage Milestone Timeline

  • 2017: Project commencement; initial laminating of the foam core hulls.
  • 2021: Major milestone with the demolding and turning of the catamaran hulls.
  • 2025 (April): Landmark 'Splash' of the 42ft catamaran (Episode 368).
  • 2025 (Dec): Completion of the interior fit-out and solar arch integration.
  • 2026 (Jan-Mar): Final factory exit; wind-up of technical business affairs.
  • 2026 (May): Transitioned to full-time cruising in Currambene Creek, Jervis Bay.

🌪️ Regional Weather Guardrails

Currently navigating the Tasman Sea fringes, Ross and Janet are highly cognizant of the Australian East Coast Lows and the seasonal risk of the Southerly Busters. Based on our 2026 weather references, their season in Jervis Bay relies on monitoring the sudden Squall Patterns that can develop off the Great Dividing Range. They utilize Starlink Maritime and high-authority PredictWind data to ensure their scratch-built catamaran is safely tucked into the mangroves of Currambene before the high-intensity pressure drops common to the Australian spring. Source: regional-weather-reference.md

Life Aboard: Techniques, Gear, and Challenges

🛠️ The Gear Locker: Crucial Hardware

Ross prioritizes gear that maximizes performance through technical weight optimization. Source: thecompositesshop.com

CategorySpecification
Composite GearWest System Epoxy / H80 Foam Core / Vacuum Pumps
Energy AutonomyCustom Solar Array (Upgraded 2026) / Lithium Bank
TenderCustom Foam-Core Dinghy (Scratch Built 2026)
ConnectivityStarlink Maritime / Iridium GO! Backup
SafetyAIS MOB Tethers / 3D Printed Safety Brackets

📊 Vessel Systems Health Scorecard

Maintaining a scratch-built performance catamaran requires constant forensic vigilance. Here is our assessment as of mid-2026:

  • Structural Integrity (10/10): The gold standard for DIY builds; Ross's professional composite knowledge ensures an overbuilt but optimized hull.
  • Energy Autonomy (9/10): Massive solar investment in early 2026 allows for total off-grid living and media production.
  • Weight-to-Power Ratio (10/10): Forensic weight saving (approx 7 tons) makes this one of the most efficient cruisers in its class.
  • Communication Grade (10/10): Constant technical connectivity via Starlink, enabling regular weekly production and live technical Q&As.

Skills & Tutorials: Learning from Life On The Hulls

What can a viewer learn from the channel? It is a masterclass in composite engineering and high-stakes DIY perseverance. Ross provides actionable detail on vacuum bagging techniques, the structural logic of laminating large hulls, and the mechanical forensics of steering system design. Simultaneously, Janet provides invaluable insights into the logistics of long-term projects and the emotional forensics of moving from a factory to the ocean. They prove that 'resolution' is a technical skill required to build a dream from a stump to a ship. Source: YouTube - 'Complete Catamaran Build Ep. 428'

The YouTube Journey and Financing the Dream

🎙️ Community Pulse & Audience Vibe

The channel's audience—the 'Hulls Tribe'—is defined by its investment in Ross's nine-year journey. He has earned trust by being transparent about his 'business liquidations' and the mental toll of boatbuilding delays. His Patreon community provided the 'resin fund' that allowed them to prioritize technical excellence over quick lifestyle vlogs. The "Trust Signal" for this channel is Ross's refusal to compromise on composite quality for the sake of 2026 trends, positioning himself as a primary resource for other amateur boatbuilders. Source: patreon.com/lifeonthehulls

💰 Cruising Budget & Financial Blueprint

Ross has built a sustainable model focused on high-value expert consulting and digital media. Source: Life On The Hulls 'Financial Update' 2026

MetricEstimated Value
Initial Build Budget$150,000 - $250,000 AUD (Excl. DIY Labor)
Major System Costs (Solar/Lithium)$20,000+ (2026 Upgrades)
Monthly Operating Budget$2,500 - $4,000 (Australian Cruising Phase)
Funding SourcePatreon / YouTube AdSense / Technical Consulting

Top Episodes: Where to Start Watching

Channels Similar to Life On The Hulls

  • Learning by Doing: For fans of authentic, self-taught shipwright skills and multihull refits.
  • Acorn To Arabella: For viewers interested in traditional boat building and the 'long-arc' of vessel creation.
  • Sailing Uma: For those who appreciate a similarly philosophical and technical approach to maritime innovation.

Frequently Asked Questions about Life On The Hulls

Who is Ross Boardman?

Ross is a professional composite boatbuilding specialist and the creator of the YouTube channel Life On The Hulls, documenting his 9-year catamaran build.

What kind of boat did Ross build?

Ross built a custom 42-foot performance cruising catamaran, heavily modified from an Oceanic Design #86 design, using fiberglass composite and H80 foam core.

Where is Life On The Hulls currently located?

As of May 2026, Ross and Janet are based in Jervis Bay, Australia (Currambene Creek), beginning their first season of full-time cruising.

How long did it take to build the boat?

The project spanned approximately nine years, from the initial laminating of the hulls in 2017 to the official launch era in 2026.

What is the 'Composites Shop'?

It is Ross Boardman's technical educational channel and business focused on teaching high-end composite shipwrighting skills to amateur boatbuilders.

How do they afford to sail full-time?legacy-transition

The journey is funded by a combination of Patreon supporters, YouTube ad revenue, technical consulting, and the liquidation of previous business assets.

Life On The Hulls Journey and Videos Locations

Life On The Hulls Latest Episode

Support Life On The Hulls

At WeBoating.com, we profoundly acknowledge the unwavering dedication that Life On The Hulls invests in crafting each and every video or voyage. Their passion for delivering exceptional ocean content shines through every frame, and it's a labor of love that deserves your attention.

We invite you to watch their captivating videos here and actively engage with their content, including their social media links above. Liking, commenting, and sharing their work goes a long way in fueling their creative fire.

We're also inviting you to explore the gear, sponsorships, and boat partnerships highlighted in the videos descriptions, or directly on YouTube. By engaging with these offerings or purchasing services and items, you directly support Life On The Hulls, their collaborators, and the brands they're associated with.

To ensure you never miss an offshore update, consider visiting their official YouTube Channel to subscribe, like, and join their community directly.

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Thank you for being a part of our community and supporting the creators we cherish. Your time and support truly matter!

Watch Life On The Hulls's Latest Videos

Catch up on the most recent updates. Browse the complete video archive and Follow the journey.

Showing 1-24 of 476 results
Racking up the Miles – Pushing Northwards Ep438
Life On The Hulls

Racking up the Miles – Pushing Northwards Ep438

Some huge days ahead, getting the miles behind us as we head for the North while testing every system in the Catamaran. This extended "Sea Trial" is more than a day on the water, we are ensuring Synergy has all of the elements of a safe and capable Blue Water Sailing Catamaran. Patreon ...
Enough is is Enough-  CRUISING ON SYNERGY  Ep 437
Life On The Hulls

Enough is is Enough- CRUISING ON SYNERGY Ep 437

Enough is Enough. After 18 months of man handling 30kg Water containers to fill up our fresh water tanks, it was time to bite the bullet. Whilst Janet was away for the day on a well earned break from me, I hammered our Credit Card. Patreon Membership Thank you for supporting my production - If yo...
The Best Boat Clear Idea “Ever” – Cruising on Catamaran Synergy Ep436
Life On The Hulls

The Best Boat Clear Idea “Ever” – Cruising on Catamaran Synergy Ep436

There is always a better way to do a boat job, but I don't think anything will better this week's economical Helm Station Clears than this. Boat jobs getting done. Link to Sailing Bluefins Video On Making Cheap Boat Clears : Patreon Membership Thank you for supporting my production -...
On the Move Sailing North  –  Sail Synergy – Life On The Hulls June 2026 Ep435
Life On The Hulls

On the Move Sailing North – Sail Synergy – Life On The Hulls June 2026 Ep435

The great escape after 2 weeks of weather hold, we make the beak and it feels oh so good. Sailing North for the winter warmth. Patreon Membership Thank you for supporting my production - If you would like to contribute to our project you can make very appreciated donations to this Pay Pal Me Lin...
UP THE MAST WITH A PROBLEM – Already! Ep434
Life On The Hulls

UP THE MAST WITH A PROBLEM – Already! Ep434

It didn't take long to discover we had an issue with our radar and rigging and that meant I was forced to go aloft and sort it out. No one wants a hole in a brand new 63sq metre mainsail, but, if I didn't sort it, it was a definite issue and that would have seriously dampened our sailing...
BANNISHED TO THE TENDER – Cabin Fever Has Set In Ep433
Life On The Hulls

BANNISHED TO THE TENDER – Cabin Fever Has Set In Ep433

It's only 2 weeks into our new cruising life and we are trying to figure it all out. Settling in to a more relaxed pace after such an intense period of work and projects is going to take some getting used to, for now, I am finding my feet, but someone else is ready to send me to the dog house. ...
Problem Solving On The Go – Breakages and Rookie Mistakes Ep432
Life On The Hulls

Problem Solving On The Go – Breakages and Rookie Mistakes Ep432

The baptism of fire that is the start of our cruising lifestyle as we iron out problems on the go. The idea that a boat is finished is proven to be wrong when stuff breaks on our first real adventure. It feels we are finally free and it feels so good. This is our "Life On The Hulls". Pa...
Finally Leaving Home – DIY Catamaran Build Ep431
Life On The Hulls

Finally Leaving Home – DIY Catamaran Build Ep431

It may have taken some time, building a boat is a massive undertaking but trusting it to carry you and your loved ones into the unknown is a whole new level. We are finally on our way after almost 10 years of planning and the beginning of a whole new adventure. This is "Life On The Hulls" ...
LEAVING HOME – OR ARE WE ? // Life On The Hulls Ep430
Life On The Hulls

LEAVING HOME – OR ARE WE ? // Life On The Hulls Ep430

An essential piece of safety equipment relies on correct positioning on the Catamaran and a means of releasing it in case of emergency. Our life raft has been waiting for instal and 2 days away from leaving was a good time to get the job done. Patreon Membership Thank you for supporting my product...
FINAL PREPARATIONS TO LEAVE  IN A WEEK // LIFE ON THE HULLS Ep 429
Life On The Hulls

FINAL PREPARATIONS TO LEAVE IN A WEEK // LIFE ON THE HULLS Ep 429

It's not just a matter of throwing a duffel bag in the Catamaran and leaving for good, this process has taken over a year of careful and diligent work to get to the stage we can take off. A week away from a whole new life and the Jobs are mounting up. Sealing the annoying leaks is another one o...
MAJOR SOLAR UPGRADE FOR SYNERGY – Complete Catamaran Build Ep428
Life On The Hulls

MAJOR SOLAR UPGRADE FOR SYNERGY – Complete Catamaran Build Ep428

A liveaboard Catamaran cant survive on 500 watts of solar so it's time to bring this boat up to truly off grid level. As we prepare for Cruising, this Catamaran is finally ready for us to take off cruising. Patreon Thank you for supporting my production - If you would like to contribute to...
BUILDING ARCHIMEDES – MEET MICHAEL ROBERTS Ep427
Life On The Hulls

BUILDING ARCHIMEDES – MEET MICHAEL ROBERTS Ep427

What does it take to pull off an incredible Project like " Archimedes" ? The mind of a boat builder works quite differently to the average person. To be able to sustain the project over years and years and still see the vision to the end is a testimony to resilience and tenacity. Patreon...
LAUNCHING ARCHIMEDES – TO STRIVE, TO SEEK, TO FIND, AND NOT TO YEILD !
Life On The Hulls

LAUNCHING ARCHIMEDES – TO STRIVE, TO SEEK, TO FIND, AND NOT TO YEILD !

Witness the event that "Launched a Dream" for a Couple that has been the source of much inspiration . Proof that you really can do anything if you put your mind to it. Our good friends, Suzie and Michael Roberts have raised the bar with their incredible 18.9mtr self designed and built Cata...
WE STILL HAVE THINGS TO DO – Before we can go cruising Ep425
Life On The Hulls

WE STILL HAVE THINGS TO DO – Before we can go cruising Ep425

You could be forgiven for thinking I will never get to our Catamaran Cruising lifestyle but is isn't as simple as casting off the lines. We need to ready the Cat, wind up our personal affairs and some jobs just simply need to be done. The list is huge, the effort is considerable but we are now ...
The End Of An Era – Ep424
Life On The Hulls

The End Of An Era – Ep424

It's been a harrowing few weeks, and amongst the move and the consolidation of our lives has been in full swing along with the finishing of the long awaited 'Foam Core Tender'. It's finally completed and we are stoked with this little addition to our Catamaran Cruising kit. Pat...
IT’S DOWN TO THE WIRE ! /  Cruising Life Ahead Ep423
Life On The Hulls

IT’S DOWN TO THE WIRE ! / Cruising Life Ahead Ep423

Why is there always a looming deadline, a race to the finish, a down to wire project that lingers to the very end of our schedule?. I can honestly admit it's not bad planning, it's just that, we have always bitten off more than we can chew and it takes the toll on us , at our age we are s...
DIY STAINLESS STEEL SOLAR ARCH INSTALL – Ep422
Life On The Hulls

DIY STAINLESS STEEL SOLAR ARCH INSTALL – Ep422

Our Solar Power System hasn't been up to scratch to date, and with our cruising plans getting closer it's time to get the Solar Arch in place ready for some new panels down the track. Our Foam Core Tender gets a massive step closer to finished and we start the enormous clean-up up of our f...
EXPECTATIONS Vs RESULTS – Rudder Rebuild and Installation Ep421
Life On The Hulls

EXPECTATIONS Vs RESULTS – Rudder Rebuild and Installation Ep421

A lot of this build has been borne from our own innovation. Changing and modifying the boat to achieve our Catamaran's shape and performance has been the order of the day. Expectations and results are not always in line, but today, we have a real result that has me so happy I can barely contain...
” ONE OFF TENDER ” Was It Worth Making My Own Foam Core Tender ? – Ep420
Life On The Hulls

” ONE OFF TENDER ” Was It Worth Making My Own Foam Core Tender ? – Ep420

The process of building a "one off boat" is a long drawn out process and when it comes to an all important Yacht tender, sometimes it just doesn't make sense. When inflatable tenders are a dime a dozen, and the South Pacific is littered with second hand and boats with punctured and fa...
Serious Progress!  Rudders and Foam Core Tender.-Ep419
Life On The Hulls

Serious Progress! Rudders and Foam Core Tender.-Ep419

Digging deep this week, with loads of progress on the boat projects. Developing a process is almost as much fun as the end product and our Foam Core Tender is coming along so well along with the Rudder Rebuild and the best part of all, is Janet amazing new hoe DIY Soft Furnishings. They are making o...
MAYBE I SHOULD HAVE JUST BOUGHT ONE ! – Foam Core Tender Ep418
Life On The Hulls

MAYBE I SHOULD HAVE JUST BOUGHT ONE ! – Foam Core Tender Ep418

The amount of work to build our tender is slowly adding up to cost of actually buying one. I will be the first to admit that sometimes I just don't get things right. I deliberately made our rudders smaller than the original plan, so 1 year on I am about to rectify that error and build them bett...
WHAT’S A BLOKE TO DO ?  – Weather Helm and Comfort Issues Ep417
Life On The Hulls

WHAT’S A BLOKE TO DO ? – Weather Helm and Comfort Issues Ep417

Avoiding a haul out at all costs this week, our rudders are to be part of our Weather Helm Solution, but can we get them out of the hull without lifting the Cat out of the water?. Big changes ahead for our cruising if we can get the weather helm under control. If you would like to contribute to ...
It’s a Foam Party – Foam Fit For Everything Ep416 –
Life On The Hulls

It’s a Foam Party – Foam Fit For Everything Ep416 –

The material known as foam has so many uses, from mattresses, to cushions to boats, it is a wonderfully versatile product in it's different forms, but we have limited time and limited materials to get these last big jobs done. Patreon Membership Thank you for supporting my production - If y...
DREAMS DO COME TRUE ! – Why We Built Our Catamaran Ep415
Life On The Hulls

DREAMS DO COME TRUE ! – Why We Built Our Catamaran Ep415

There are many reasons why we pursue a boat build. For us it is all about being able to share the experience with family and friends. This really is the dream, Our son Sam and daughter in law Veronica get to finally experience Synergy after 7 years of helping us build and the reaction is priceless. ...
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