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How Can a Light Switch Be SO COMPLICATED??!! (MJ Sailing – Episode 381)
**On a boat like this, even installing a LIGHT SWITCH can turn into an all-day project. 😂** After four weeks of working on the boat, we’ve learned a few things — including some lessons about painting that we definitely wish we’d learned sooner! I’ve been spending most of my time outside in the bla...
Painting the Accent Walls On Our Home Built Catamaran (MJ Sailing – Episode 380)
Hello everyone! We've been a little quiet over the past month, but it's been one of those stretches where we've had a dozen different projects happening at once—lots of progress behind the scenes, even if nothing has quite reached the finish line yet. Some of what's been keepin...
The Bad News: We Have To Cut This Bulkhead Out (MJ Sailing – Episode 377)
Take a look at Fitnexa Somnipods 3: We hope you're having a great second half of May!! It looks like we missed all of our April Showers here on Kent Island, and they were saved up for the past week. So...we didn't get as far as we wanted to in some projects, but here is what we have bee...
Inside Our Homebuilt Catamaran (Full Walkthrough) – (MJ Sailing – Episode 376)
This week we’re giving you a full walkthrough of our homebuilt catamaran to show just how much progress has happened lately. When you work on a project every single day, it’s hard to notice the small changes — but once we started walking through each space, even we were surprised by how far things h...
The Panel That Will Power Our Entire Catamaran (MJ Sailing – Episode 374)
This one cabinet will eventually power our entire catamaran. Last episode we installed our two Victron MultiPlus II units, officially kicking off the installation of our electrical system. Now we’re moving on to the cabinet where all of our breakers will live — the place that will ultimately distri...
Six Layers of Fiberglass and Zero Regrets (MJ Sailing – Episode 372)
Overbuilding the engine bed might seem excessive… until you factor in weight, torque, vibration, and a moving ocean. In this episode, we lift and align our diesel engine, temporarily set it in place, then pull it back out so Matt can glass the engine mounts permanently into the engine bed. With si...
One Diesel Engine, One VERY Tight Space!! (MJ Sailing – Episode 371)
Six hundred pounds. Inches of clearance. And absolutely no room for mistakes. Now that the engine is finally inside the cockpit, the next challenge is getting it the rest of the way into the boat — and this part might be even harder than the lift itself. In this episode, we’re faced with one of th...
Diesel Engine Lift on a Catamaran – With EXTREMELY Tight Clearances (MJ Sailing – Episode 370)
When heavy equipment meets tight clearances, things get interesting fast. This episode is one of those moments where everything slows down, everyone’s watching closely, and every single inch matters. We’re getting our diesel hybrid engine off the ground and into the cockpit — which sounds straightf...
This is the END!! Of Sanding Season. (MJ Sailing – Episode 368)
This week’s episode is a mix of random projects we’ve been tackling around the boat all summer — the kind that never quite fit into any other video but still show the day-to-day progress of the build. We’re checking in on the helm station, which has now been primed and attached to the cabin top, an...
Installing Our Electric Motor System | Milling, Mounts & First Fitting (MJ Sailing – Ep 366)
We’re officially kicking off the installation of our electric drive system! ⚡️ Back in the spring, we received our electric motor, but we couldn’t move forward with fittings until our couplers were milled to the proper size. With that step now complete, we’re finally able to start positioning and a...
Getting Ready to Install Our FIRST EVER AC!! (MJ Sailing – Ep 365)
Can you believe we're finally getting to the install part of our build?? Although, since most things won't get permanently mounted until the end, I guess we could call this a fitting, haha. This week we prepare for the install of our 9k BTU AC unit from Marine Breeze, into our master bert...
Building Our Custom Helm Seat – Foam, Glass & Vacuum Bagging (MJ Sailing – Ep 364)
This week, we’re diving into a project that’s been quietly taking shape in the background: building our helm seat from scratch. While it might seem like a small piece of the boat, it plays a major role in both comfort and functionality—so we wanted to get it just right. Inspired by the layout of th...
Diesel Demands Space, Electric Plays Nice (MJ Sailing – Ep 363)
We’re back in the engine bays this week, continuing to prep both sides of the catamaran for our twin propulsion systems—an electric motor in the starboard hull and a diesel-electric hybrid in the port hull. After receiving our full system from Hybrid Marine in the UK just a few weeks ago, we’ve bee...
Making Room for 300 Pounds of Power (MJ Sailing – Ep 362)
We're prepping our catamaran engine beds for a brand-new hybrid propulsion system—an electric motor in one hull, and a 300+ pound diesel-electric hybrid in the other. In this episode, we tackle fiberglass reinforcements, fairing work, and reveal how we plan to move the hybrid engine into place ...
Glassing on our Catamaran Bows – After I Clean Up a TOUGH MISTAKE (MJ Sailing – Ep 361)
Get a FREE pair of crew socks with your 100% waterproof Vessi shoes! We’ve got both bows bonded onto our catamaran now, but before we can start glassing them in place, we run into a tough—and time-consuming—setback. While the methacrylate cured between the flange and the bow, it expanded more tha...
WE SCREWED UP Last Time. Here’s How We Fixed Our Custom Catamaran Build (MJ Sailing – Ep 360)
Go to to get 4 extra months on a 2-year plan!! Just use code MJSAILING A huge thanks to this video's sponsor NordVPN. ALL PROCEEDS go directly to materials for custom build catamaran. This week we once again try bonding a bow onto our boat. If you caught last week's episode, you'l...
EXTENDING Our Custom Build Catamaran by THREE FEET! (MJ Sailing – Ep 359)
Get 15% off your data plan for Saily by using code MJSAILING. Follow this link: We’ve waited years to attach the bows—and one wrong move could ruin it. Watch as we finally take the leap to bond them on. We're so happy the weather has been in our favor over the past few weeks where we've...
Why We’re Starting a NEW Production Series Catamaran
The NAHOA 55 Expedition Catamaran: Thank You to @youngbarnacles for sharing footage of forward cockpits in real life. ⚓ This adventure wouldn’t be possible without you! Join our tight-knit crew for real-time updates, behind-the-scenes moments, and early video access—plus access to our private Wh...
CATAMARAN BUILD – Picking Interior Paint For Our Boat (MJ Sailing – Ep 357)
Get your hands on THE BOOK: The Ultimate Guide to Rebuilding a Civilization Use code MJSAILING10 (10% discount, valid 1 month) thebook #howtorebuildcivilization #hungryminds I'm so happy to tell you that we're 5/6ths of the way through our interior painting journey!! This week we spray ...
Catamaran Build – SUIT UP TO STRIP DOWN!! (MJ Sailing – Ep 357)
Use code MJSAILING at the link below to get an exclusive 60% off an annual Incogni plan: We're at Stage 4 of painting, which means more work on the bridge deck! Because of the tight spaces and the hose of pressure/air that follows Matt around, we have to be very careful on how to section off...
We Have Our Hybrid Engine – HOW DO WE INSTALL IT?!?!(MJ Sailing – Ep 356)
Click the links below and use my code 25EFSMMJSA for an extra 5% off @EcoFlowTech WAVE 3 and GLACIER Classic. (The code is valid until May 25 and cannot be combined with other coupons). Get a free 110W solar panel with your WAVE 3 order（From April 25 to May 2) and get a free power hat with your GLA...
CATAMARAN BUILD: It’s Really Happening – Interior Paint Begins After 3 YEARS (MJ Sailing – Ep 355)
Click the links below for an exclusive discount on the @EcoFlowTech GLACIER Classic from April 18 to April 24! Pay $100 and get $300 off the GLACIER Classic. (The coupons can be redeemed between April 25 and May 25). EcoFlow GLACIER Classic: GLACIER Classic coupon: After three long years of san...
CATAMARAN BUILD: From Seams to Smooth – Cabin Top Progress Continues
From three pieces into one, we're now continuing work on our cabin top. A coat of primer brings our cabin top seams closer to disappearing—plus adds vital UV protection to the fairing work beneath. In this week's video we turn to work on the exterior and transform our cabin top even more....