Catamaran DIY: Replacing Our Volvo Penta D2-50 Exhaust Elbows
Ep. 159 ~ Welcome back aboard! In this episode of our sailing adventure, we tackle a crucial catamaran DIY project: replacing both exhaust elbows on our Volvo Penta D2-50 diesel engines. After years of salty Mediterranean cruising, these exhaust elbows had become rusty and corroded—posing a risk of engine failure. So, we rolled up our sleeves and got to work on this essential sailboat repair.
If you’re living aboard a sailboat or planning to travel around the world by boat, you know how important it is to maintain your engines for safe and reliable sailing. Whether you’re an experienced sailor, a retiree looking for adventure, or a young traveler dreaming of exploring the Mediterranean, this episode shows you how we replaced your Volvo Penta D2-50 exhaust elbows to keep our diesel engines running smoothly.
Join us as we dive into the process: from sourcing parts, to removing the corroded elbows, to installing the new ones—all while living aboard our catamaran full time. We share our best tips, lessons learned, and pro tips for anyone facing similar sailboat repairs or upgrades.
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Timestamps:
00:00 Intro and removal of the first elbow
01:23 What is an exhaust elbow?
05:03 Inspecting the elbow to determine if we clean or replace
08:29 Sourcing our new elbows
09:35 Should we keep the old ones as spares?
10:17 Installing the new elbows
14:22 Outro
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Welcome to Sailing Okaliptüs! Join our sailing adventures on a 13.3m Fountaine Pajot Helia catamaran & Catalina 22, exploring Mediterranean wonders: Turkey, Greece, Albania, Montenegro & Croatia. Discover sailing tips, boat repairs, DIY projects, local cultures and our navigation skills (both the good and the bad). Subscribe for thrilling travel, cruising guides, and life at sea!
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