Caulking our wooden Sailboat, the Old School way.... Ep 181

There is no better feeling than completing a boat job, especially when it involves filling holes in your boat! https://www.sailingnandji.com/

This video was filmed in Febuary before the global pandemic really took off. Thailand was one of the first countries affected and we took the adequate precautions early to protect ourselves.

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In this episode of Sailing Nandji, being back in the boatyard this early was not what we had planned for 2020, but in hindsight, I guess now noone had planned for the current world situation… With the repairs to Nandji now in full swing, the destruction is over and the construction has begun. After sanding back the hull to bare fibreglass and then exposing the damaged timbers, I removed all the broken wood and employed a local Thai contractor to complete the re planking of the hull. As I had my hands full building the new rudder for NAndji, I relied on the carpentry skills of the contractors. Thailand is known for great woodworkers so I was confident they would do the job to a high standard.
After re planking the the hull with a local hard wood, they continued to begin the caulking of the seams with an old fashion wood building technique using cotton thread. Traditionally, when the boat is launched back in the water, the cotton expands and fills the seams to prevent any water coming in. I was surprised to see this happening on Nandji as I figured it would all be epoxy glued. Not to be! If it worked for all those years, I am sure it will continue to work now! This is a little different though as in the old school days there was no epoxy filler layered on the top and then fibreglassed over again!
It is a great feeling to have Nandji steadily becoming one again and she is not far off splash day!

With no sailing experience, we bought a yacht, got it blue water cruising ready and set off from Australia sailing to the Pacific! We have since cruised through New Caledonia, Vanuatu, the Solomon islands, Papua New Guinea, Indonesia and then onto the boat yard in Malaysia to prepare for the years to come. With a new engine, we continued onto Thailand, then back down into Indonesia and specifically West Sumatra to live the island life and chase the surf. With our Sailing plans changing, we returned to Thailand to wait for the weather and begin our journey to the northern route of the Indian Ocean to Sri Lanka before heading south across the Indian Ocean once cyclone season has finished and the trade winds begin! We were on our shake down sail when the mooring we were on failed on our home ended up on the reef. We saved the old girl and got her back to the boat yard for repairs to continue on our adventure!

We departed the east coast of Australia in July 2017 and have since sailed over 10000nm offshore. We have explored some amazing countries and met some beautiful people along the way. We have experienced so many different and diverse cultures, dived pristine reefs, surfed solo in the middle of nowhere, spent weeks at sea, dealt with storms, big waves, strong winds and had the time of our lives doing it! The adventure is just beginning as we sail West with the trades around the World!

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