In a major move this week on Life On The Hulls, I set about making a Catamaran Bulkhead Alteration to allow the integration of the main Saloon Suite Module. With Catamaran Bulkheads being a hot topic across Youtube at the moment, figure, why not get into ...
Just back from a great holiday, it can hit you in the face, the task at hand is Huge and it is so important to get working. The "Momentum is Critical" as I power through the Foam Core Installation and ready myself for the final run on this Catamaran Deck b...
The mass of foam core in a Catamaran Deck takes a lot of working out to reach the desired outcome of strength, stiffness and structure and this week the deck companionway are shaped and I apply my own method of Integrating Foam Core into the window inserts...
The purpose of the PVC Foam Core in this Catamaran Build aside, the shaping has been a real challenge to ensure I get a consistent lightweight structural result. This week I set about Hand Shaping a Catamaran Deck Core and you may ask the question "Why Str...
Boat building with modern composites requires an understanding of the chemistry , the process, and the engineering to get the best result. As winter hits the Southern Hemisphere, I am required to adjust the catalysing to suit the climate, the ability of th...
Plagued by shortages in supply I have to think outside the box to make sure I get this Catamaran Deck Build. The Dilemma , " No Foam Core " available anywhere and it has the potential to hold me back for months if not longer.
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The days seem to run into each other and the constant laminating is becoming a bit of an arduous task as I consider detail and strive to obtain the perfect void free laminate. Although not rocket science, the devil really is in the detail and as the layers...
Shortages in material supply and resin spray gun issues proves that outside influences can ultimately effect a massive project like this , but alas, I have a couple of aces up my sleeve to solve both and forge ahead with the deck build. Getting close no an...
This Catamaran Build is hotting up as I am well into reinforcing the Deck Mould Window Inserts to ensure not only the structure but the cosmetics in the end product are being dealt with. It's true, I am a details man, I love the theory that holds the compo...
In the aftermath of the Massive Gel Coating Session of the Catamaran Deck, we went straight into an 8 hour FRP laminating session, opting to lay down multiple layers to ensure we had access to all areas of the Catamaran Deck without disturbing the Gel Coat...
A quick view of an epic milestone in the build of our Catamaran. This time lapse is a glimpse of the process, without the mass of preparation beforehand. For those with short attention spans this should really appeal and if you want to see the real work th...
It's finally here, the all important Gel Coating of the massive Catamaran Deck Mould. In all, months of prep, polishing and repairing comes down to an hour and a half of application. Having my best Team ready to help, namely Sam and Ellen our adult childre...
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This week the immense work continues and we are almost there on the repair and preparation of the mould for Gel Coating and the fabrication of a 40 foot Foam Core Catamaran Deck. The layers of gel coat in the repair need to be polished down to a perfect f...
Time to put this Deck Mould repair behind me and move on with the actual layup of the deck. Sorting through the myriad of repairs required has taken a lot of thinking and the final stages are coming up in the next two videos.
Rossco
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Future access is critical to important areas of the Catamaran is a must and in this issue a change to the Deck Mould is completed with the addition of an anchor windlass hatch that wasn't in the original boat. Back to basic fibre glassing technique and a ...
Getting prepared for the deck gel coat and laminate is a mammoth task with many repairs and modifications. Part 2 of this process is at the stern cockpit region and there is much to do before any polishing can begin. Cutting, grinding, filling , masking, a...
Now I am under cover and sheltered from the wettest season ever, I am been able to take to the repairs required to complete the mould Preparation. Repairing a mould like this is a massive undertaking after 40 years of sitting idle there is dirt, damage, an...
Feeling like I left last week's episode in the air, here it is, the final completion of the Catamaran Deck Shelter., not without it's dramas as always, sometimes a bit of intelligence and reading the instruction manual goes a long long way.
Cheers Everyo...
A whole new phase begins with this Catamaran Build as I prepare the shelter for the fabrication of the Deck Part. Being frugal this Container shelter is a bit smaller than the deck mould so I was able to save $4000 on this shelter , but there is a couple o...
I know I am risking it but when I suggest working on the Catamaran on the weekends I am really taking my life into my own hands. There is Danger in the air with this video as I nearly crush Janet and damage the module after all that hard work.
Cheers Ross...
It's been a long time coming and here it is, the deck mould gets the attention it deserves and we reach another Project Milestone. It feel like every week is a milestone of late, but a mould of this size hanging in the air is a very scary site. Have fun, I...
Sometimes it takes a common sense and real life approach to get a a project on track and this week I realise my role in this build. Project Planning a Catamaran Build is a detailed process and after a session with Janet things are set in motion. Completion...
A big week this episode including Gel Coating and heaps of laminating. Fabricating a Catamaran Salon Dinette takes a load of hard work and the first three layers are the crucial beginning to a production part.
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