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Building an ultralight nesting boat
Sam Holmes Sailing

Building an ultralight nesting boat

I build a skin-on-frame dinghy in my parents garage in NC. The dinghy will be 7ft when complete and disassembles into two nesting pieces.
Milling White Oak Timber in New England (EP63)
Sampson Boat Co

Milling White Oak Timber in New England (EP63)

Rebuilding a historic sailing yacht - Milling White Oak in New England (EP63) Support; Become a Patron; ----- EPISODE 63. In this episode Cecca and I travel to New York, where we house-and-dog-sit for some friends. I drive up to Connecticut to meet Duke at New England Naval Timbers, who supplie...
Acorn to Arabella – Journey of a Wooden Boat – Episode 94: Gathering Oak Rootstock
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 94: Gathering Oak Rootstock

Welcome back and Happy New Year! We've been working on Arabella for four years now. We cut the first tree in January of 2016 and it has been a wild ride since then! There have been plenty of challenges along the way. We look forward to solving these challenges every time but it also takes a ...
Boatbuilding – Making Beam Shelves (Tally Ho EP62)
Sampson Boat Co

Boatbuilding – Making Beam Shelves (Tally Ho EP62)

Rebuilding a historic sailing yacht - Making Beam Shelves / Sheer Clamps (EP62) Support; Become a Patron; ----- EPISODE 62. In this episode I start by adjusting the position of some of the frames, and fairing them all on the inside. Then I cut and fit the scarph joins on the big 6-1/2” x 3...
Acorn to Arabella – Journey of a Wooden Boat – Episode 93: A Little Bit Behind the Scenes
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 93: A Little Bit Behind the Scenes

We have been working on sending tools down to SAILCARGO for a while now and we finally are getting to the point of actually shipping things! With everything we gathered, we had to figure out how to get it down there and not lose anything in the process... so, we built crates to keep everything toge...
Acorn to Arabella – Journey of a Wooden Boat – Episode 92: Steaming Planks
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 92: Steaming Planks

In the last episode, we broke a plank. No big deal though, as with everything we've come up on in the project, the key is just finding a way forward. So we cut the broken end off of the plank and figured out a way to rig it so that we could steam the ends in and get them close to what they w...
Acorn to Arabella – Journey of a Wooden Boat – Episode 91: We Broke a Plank
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 91: We Broke a Plank

Well... we broke a plank. No worries though. We got it fixed and back on the boat. That's how we roll here... with the punches and not against them. We got a lesson in how far you can push a plank to bend and from now on will know what we can and can't do in that instance. The are a o...
Installing the Fashion Pieces (Rebuilding Tally Ho EP61)
Sampson Boat Co

Installing the Fashion Pieces (Rebuilding Tally Ho EP61)

Rebuilding a historic sailing yacht – Installing the Fashion Pieces (EP61) Support; Become a Patron; ----- EPISODE 61. In this episode we install the Fashion Pieces, which will form the connection between the hull planking and the transom. We have to cut the heels, drill and chisel the no...
Acorn to Arabella – Journey of a Wooden Boat – Episode 90: Backhoes, Easy Bake Ovens and Bilge Bands
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 90: Backhoes, Easy Bake Ovens and Bilge Bands

There is always a ton of stuff going on at the same time here. And although some of it is behind the scenes action and not necessarily boatbuilding per se, there is a lot of the project spent working on some really interesting random things! Figuring out how to make tools to make the build easier ...
Acorn to Arabella – Journey of a Wooden Boat – Episode 89: Planking Our Boat
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 89: Planking Our Boat

Planking can be a long tedious process, especially when you are gluing up and fastening full length planks. We have gone into much of the details of how we are planking in previous videos, we now want to show some work being done without the interruption of explanations. Sometimes, it can be very ...
BOATBUILDING / Carving Sternpost / Cutting Rabbet (EP60)
Sampson Boat Co

BOATBUILDING / Carving Sternpost / Cutting Rabbet (EP60)

Rebuilding a historic sailing yacht – Shaping the Stern / Cutting the Rabbet (EP60) Support; Become a Patron; ----- EPISODE 60. Rowan returns to give me a hand, and we finish shaping the keel with Adze and power-plane. Then we carve some shape into the Stern Assembly, roughing out the Stern-po...
Acorn to Arabella – Journey of a Wooden Boat – Episode 88: Setting our First Homemade Rivets!
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 88: Setting our First Homemade Rivets!

We made our own 1/4 inch square copper rivets to hang Arabella's planks and we are now to the point where we actually get to use them! This is such an exciting time for us as we have planned and worked so hard to make these. We finally get to see the fruits of our labor in their final place. ...
Acorn to Arabella – Journey of a Wooden Boat – Episode 87: Epoxy Tests
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 87: Epoxy Tests

After our glue failure on the scarf joints for the planks, we also had some glue failure on the graving pieces. This time though, it was with a new and good batch of Resorcinol. So, we were not quite sure what the problem was at first. We later realized that the clamping pressure was being lost du...
Shaping the Keel / Adze work (EP59)
Sampson Boat Co

Shaping the Keel / Adze work (EP59)

Rebuilding a historic sailing yacht – Shaping the Keel / Adze work (EP59) Support; Become a Patron; ----- EPISODE 59. In this episode, after roughing-out the starboard side Rabbet into the Stem, I make a jig to transfer the measurements for the shape of the Keel Timber from the lofting floor to...
Acorn to Arabella – Journey of a Wooden Boat – Episode 86: Boring!
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 86: Boring!

Need to drill a big hole?... BORING! That's right, we are final to the point of boring out the stern post for our prop shaft. We were very much looking forward to this set up and seeing how this works. We put together a setup that included a long boring bar with multiple different cutter atta...
Acorn to Arabella – Journey of a Wooden Boat – Bonus Content: SAILCARGO Invasion
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Bonus Content: SAILCARGO Invasion

We'd like your help! We've made some very good friends these past years via the project. A lot of which are doing some very cool things. At the last WoodenBoat Show at Mystic Seaport, we met up with a group of them and hatched a plan. Our friends at SAILCARGO have set up a ship yard in C...
Acorn to Arabella – Journey of a Wooden Boat – Episode 85: Glue Failure
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 85: Glue Failure

With a project like this, there are always going to be ups and downs. The key is trying to stay up beat and finding a way around the road bumps. We've been greatly slowed down this summer by the work of figuring out the prop shaft assembly which has required a lot of machining which we needed ...
Ship of Theseus / Project Recap! (EP58)
Sampson Boat Co

Ship of Theseus / Project Recap! (EP58)

Rebuilding a historic sailing yacht – Ship of Theseus / Project Recap Support; Become a Patron; ----- EPISODE 58. In this episode, I ask the question “is Tally Ho still the same boat?” ...I explore the ancient philosophical question of The Ship of Theseus, and how that problem applies to this p...
Acorn to Arabella – Journey of a Wooden Boat – Episode 84: Lining Off and Diminishing Board
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 84: Lining Off and Diminishing Board

While we take a break from the prop shaft assembly to let Joe finish milling the Delrin liner and the other components, we get back to some planking. As soon as the prop shaft assembly is installed in the stern post, we will be able to hopefully get moving on installing the rest of the planking. In...
Acorn to Arabella – Journey of a Wooden Boat – Episode 83: Riveting Test and Prop Shaft Assembly
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 83: Riveting Test and Prop Shaft Assembly

Sometimes, boatbuilding is all about big showy pieces coming together. But much of the time it is also working with small details. This week, we focus on some of these details that we are going to have to figure out before we move on from the prop shaft assembly that is still coming together. Joe ...
WOODEN BOAT REBUILD – Shaping the Cutwater / More Timber! (EP57)
Sampson Boat Co

WOODEN BOAT REBUILD – Shaping the Cutwater / More Timber! (EP57)

Rebuilding a historic sailing yacht – Shaping the Cutwater / More Timber! Support; Become a Patron; ----- EPISODE 57. In this episode, I cut the rest of the shape of the Cutwater into the Stem, using a chainsaw. Then I plane it smooth, and shape the transition to the square stem-head with a gri...
Acorn to Arabella – Journey of a Wooden Boat – Episode 82: Working on Prop Shaft Fittings
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 82: Working on Prop Shaft Fittings

We are getting farther up the hull with the planking and as we do so, we are nearing the point at the stern where the propeller shaft will go through. We need to get this hole bored before we plank past it because we are going to need to be able to align our bore perfectly level (our shaft is level...
Acorn to Arabella – Journey of a Wooden Boat – Episode 81: Sawn Frames and Cedar Rack
Acorn To Arabella

Acorn to Arabella – Journey of a Wooden Boat – Episode 81: Sawn Frames and Cedar Rack

Completing Arabella's hull is something we are eagerly striving for. With this installment we cross a milestone in that goal. All of Arabella's frames that can currently go in, are finally installed. Once we have completed the planking process, the last seven sets of frames (currently b...
Roughing-out the Stem / Timber Decisions (Tally Ho Ep 56)
Sampson Boat Co

Roughing-out the Stem / Timber Decisions (Tally Ho Ep 56)

Rebuilding a historic sailing yacht – Roughing-out the Stem / Timber Decisions Support; Become a Patron; ----- EPISODE 56. After the busyness of the Frame-raising, it’s just me and the boat again for a while. I have some tough decisions to make as I look into ordering the timber for the deck-st...
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