Starting to make some progress on our DIY high pressure through hull connectors, but this is an area that needs a lot more trial an error research so we are inviting you to help open the DIY doors to deep sea exploration. So if you build it, we'll test it...
Love it when the bits and pieces start coming together. Not so much when water leaks inside. It's amazing what 2000 psi or the equivalent of 4300 feet of seawater will do. Stuff will leak that look perfectly watertight.
Potting the brushless motor windings, replacing the bearings, and congratulations to the "Name the Chickens Contest" winners. Lots of awesome suggestions. "Jesus who died for your hens." was one of our favorites.
Lowrance makes a great high end fish finders and low end sidescan and now scanning sonars in their StructureScan and SpotlightScan products. Both can be connected to a SonarHub which converts the signal to Ethernet and then routed to two displays on your ...
An overview this time. Life is never neatly laid out like an edited video. It's like an ocean with wind and currents pulling every direction.
About the Leaning Tower of Piza -- last week after printing several pieces I printed a part that was made up o...
An old cast aluminum pressure cooker makes a great vacuum chamber. Just install a hose barb where the pressure relief valve goes and you done. If you want something a little fancier then add a viewport.
We asked Drew Morgan, our friend and freelance engineer extraordinaire to work on the ROV's compass and pitch control system and we got much more than we asked for. I any of you have a idea for an invention or want a prototype built we highly recommend t...
I hoped for better performance from our CNC cut propeller. Turns out it sucks. But we did lean a lot about the black magic of propeller design. There are most definitely some drastic exceptions to what the book says.
Resources:
Ducted Blade and Collet...
If you already have a CNC table, adding a 3D printer is much cheaper than buying a dedicated machine, and a great way to get better utilization of your current knowledge and harward.
reprap.org RepRap 3D Printer Info for the Extruder
w...
Super Dave gave us some lessons on the metal lathe and helped out a couple of weekends and between the 3 of us we have almost all of the hull components ready. And even our bad part passed the 2000 psi pressure test.
To get a really good O-Ring seal you need a close fit and Schedule 40 pipe can be out of round by as much as 20 thousandths of an inch ( 1/2 mm ). A line boring tool will cut the pipe nearly perfectly round and can face off the end as well.
Super Dave spent the weekend teaching Kay how to run the metal lathe and making the ROV's pressure housing for the Aft Camera. After a quick redesign and it's a much easier part to make, but it and the acrylic dome we make will have to survive 2000 psi in...
Every foot of seawater adds about .433 psi of pressure. So to build an ROV that operates at 3000 feet or 1300 psi we need to be able to test it to at least 1600 psi which is the the equivalent of 3700 ft.
A CNC Router is a bit lightweight for aluminum but Acetal aka Delrin turns out to be the perfect match once we got the backlash and calibration adjusted. Our friend Drew printed a couple of propellers using ABS plastic on his 3D printer.
Very happy with the ability to polish acrylic that has been machined. Not very happy with Bob CAD-CAM V24's ability to generate accurate G-code, or our ability to get the stock centered correctly. We're not quite ready to blame Bob CAD-CAM for that. ......
Now got the test chamber to 1600 psi, which is about the same as 3,600 feet of seawater. The ROV we are building will operate at 3000 feet, but we want to improve the test chamber some more so we can test at 2000 psi or 4,500 feet so we know the ROV will ...
Made some progress on our pressure test chamber. We got it to 650 psi before it sprung a leak in a weld. We will use this chamber to test components of our ROV that we are designing for 3000 feet.
More progress on our streamlined towed inspection ROV. This unit is being built to be towed behind a sidescan sonar at 3000 feet so it can fly off to the side to visually inspect a target located by the side scan. The only connection to the surface will ...
We are building a towed inspection ROV to explorer the ocean 3000 ft down. Only a single twisted pair cable will connect it to the surface ship, so getting a working communication link was first priority. VDSL2, the latest standard in Digital Subscriber ...
RC brushless motors for deep sea thrusters? That's the plan. Beautiful thing is that they can run completely exposed to seawater, so sending them down to 3000 feet is no trouble for them at all.
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